Mach III Flying Shear - Inductotherm Group Korea Ltd.
×

Mach III Flying Shear

Alpha™ High Speed Flying Shears provide tube producers with the highest cuts per minute at speeds up to 1000 fpm (300 mpm). The patented Alpha™ double-cut dieset cuts dimple-free ready-for-market product directly off the mill.  High precision cut capacity  (± 0.039 inches (1.0 mm) at full speed) eliminates the need for expensive post-processing and enables the producer to deliver cut-to-length pieces directly to secondary operations or to the end user.

All Alpha™ Flying Shears utilize a high performance rack and pinion drive which reduces cut cycle times making short part length production a reality. Closed-loop servo control ensures constant monitoring of tube speed, dieset position/velocity and ram position. The final result is high cut-length accuracy and the shortest cycle times available.

Alpha™ Mach III™ Flying Shear: 1 inch (25.4 mm) to 5 inch (127 mm) OD with a max wall of 0.250 inches (6.35 mm) Special

Ideally suited for high tensile profiles at high production rates.

REQUEST A QUOTE »

Inductotherm Group Korea

#188, Dasansandan-ro, Dasan-myeon, Goryeong-gun, Gyeongbuk, KOREA

  • Phone: 054-954-5682
  • Fax: 054-954-5685

Email: inductotherm@inductotherm.co.kr

Features

  • Capability to cut tube diameters up to 6.625 inch
  • Short cut lengths possible, without extended cycle times from a saw cut
  • Double flywheel and flying ram enable short part lengths with a wall thickness up to 0.25 inches
  • Distortion free shearing at high speeds with the double-cut dieset option
  • Heavy duty press frame, totally enclosed for maximum safety.
  • High performance rack and pinion drive system for superior length control
  • Upright or Inclined (for non-round geometries) orientations available
  • Single or Double cut dieset option available
  • Programmable for multiple batch production
  • System diagnostics and simple maintenance fault display

Tech Specs

Tube Range 25.4 mm – 127 mm (1.000 inch – 2.000 inch) Double Cut
25.4 mm – 152.4 mm (1.000 inch – 6.000 inch) Single Cut
Wall Thickness 0.7 mm – 6.4 mm (0.028 inch – 0.250 inch)
Physical Dimensions  3129 mm (123.2 inches)L x 2245 mm (88.4 inches)W x 2471 mm (97.3 inches)H

From 50 cuts per minute with a minimum cut length of 0.6 m (24 inches) at 30 mpm (100 fpm) to 35 cuts per minute with a minimum cut length of 3.00 m (120 inches) at 107 mp (350 fpm)

  • Alpha® Ultra High Speed Shear for 2 inch (50.8mm) Single cut for thin wall tubing up to 1000 ft/min (304m/min)
  • Alpha® Large Diameter Hydroform Tube cutoff for diameters up to 6 5/8 inches (168.275 mm)

Tooling

Alpha™ blades and jaws are precision tools for a precision dieset. Using genuine Alpha™ Tooling ensures correct operation and long dieset life.

Blades
Both horizontal and vertical blades can be supplied. Blade profiles are generated using computer aided design to achieve the optimum blade geometry for the application in question. ATS2 material offers increased blade life, especially with stainless and high tensile steels.

Alpha™ Shear Blades come in a variety of configurations designed to yield a specific benefit

  • Angle Point for square or profile tubing
  • Radius Point for round tube
  • Angle Radius Point/Double Radius for large diameter product
  • Offset Point for special non-round profiles

Jaws
Available for the complete diameter range and equivalent profiles, Alpha™ jaw sets are manufactured from high strength steel and undergo a complex heat treatment process to ensure high wear resistance. Alpha™ jaw sets are precision tools engineered for long life and durability

  • Manufactured from high speed tool steel
  • Precision cut to a tolerance of ±0.004inches (0.102mm)
  • Hardened for long term durability